Requirements to Run a Railroad

   In one respect, railroads are like factories -- both require raw materials and both produce a finished product. In the railroad's case, many of the raw materials are frequently not considered when discussing the weaknesses of the Confederate railroads. Some of these are discussed below:
 
   The most obvious requirements for a Confederate railroad were track, rolling stock and employees.
1. Track required about 100 tons of iron rail and fasters per mile of road. These required pig iron, mined and smelted in very dispersed sites (found in Virginia, Georgia, Alabama, North Carolina and Texas), iron works to convert the pig iron into the finished rails, fish plates, spikes and frogs. The creation of rail required a rolling mill, usually part of an iron works, but possible as a stand-alone work. The iron required miners, wood cutters and haulers; the iron works required puddlers, smiths and machinists. Both mines and iron works required large amounts of unskilled and semi-skilled labor (mostly slaves) for dozens of jobs.
2. Rolling stock required iron from the iron works (wheels, axles and fasteners) and sawed lumber. Construction and repair of cars was usually accomplished by the railroad's own hands in the company's shops, requiring carpenters, smiths and laborers. Painters, tinners and leather workers were also required for good quality cars, though they could be dispensed with for the most basic cars (flats and gondolas). The Confederacy produced about 400 cars, was exerting great effort to make another 200, and could have used several thousand additional cars during the war. The South produced about 5 locomotives during the war and could have made full use of another two hundred. Complaints of not being able to obtain transportation are legion, caused by lack of cars and lack of locomotives.
3. Trains were run under the direction of a conductor, who was usually hired into the position on freight trains and was eventually promoted to passenger trains. The Engineer was a machinist and completely responsible for the locomotive and tender when not in the shops. General labor, usually slaves, performed the fireman and brakemen duties with minimal training and with experience on the job.
 
   Beyond the obvious requirements are the stations, supplies and shops.
1. Stations were run by a station master and, depending on the level of business, might include a ticket agent, a freight foreman, a telegrapher and general labor (almost always slaves) for loading cars and handling freight. The main station, usually at one end of the line, included the warehouses and shops for the road.
2. The line of track was maintained by a foreman who, with a crew of slaves, lived on his section of track and was responsible for routine work -- replacing ties, clearing the drain ditches along the road, maintaining ballast and replacing damaged track bars. Larger jobs, such as repairing bridges, would be run by a foreman under the Road Master or General Superintendent with help from the road's construction crew (carpenters, bricklayers and tracklayers).
3. Running supplies (wood and water) were proved on the road. Water was pumped from wells or streams to tanks for supply to locomotives. The pumps and tanks were usually at a station or near a section master's house. Wood was usually provided by contract with local men who ran gangs of slaves to cut and provide ties and firewood to wood lots along the road. The wood contractors were not employees of the railroad and required railroad intervention to prevent them being conscripted and leaving the road without fire wood. The contractor's mules also required protection from government impressment agents.
4. The railroad's shops varied greatly, depending on the age, length and wealth of the road. Most roads included engine and car shops for the maintenance and construction of rolling stock. The essential machinists and smiths were the prized employees, with skilled heads on the construction crew, the paint shop, the foundry and other shops as needed, were not far below them. Warehouses contained large quantities of parts and supplies, eventually including food for the workmen. Skilled positions were filled by the apprentice system and outside hiring, with only the Chief Engineer and Superintendent likely to have formal schooling in their field. Company headquarters included clerks and what we would call accountants, all trained on the job.
 
   The less obvious requirements for the railroads were essential supplies not provided by the railroad.
1.  Critical to railroad operations were lubricants and oils of various types. Though there were preferred ones, as the war progressed, anything that would work was used. These included oil for the locomotive headlight and grease and oil for the locomotives and shops.
2.  Cargo movement required cotton bale ties and bags, casks/kegs/barrels/hogsheads/etc and boxes. While the shipper was responsible for providing the cargo ready to be loaded onto the cars, the railroad frequently had to deal with failed packaging. Such was repaired by the railroad to prevent accidents and fire and was charged to the shipper. Repairs were conducted when the station work load allowed it, meaning there were delays because of the failed packaging. Bags were in short supply for most of the war and quartermasters were required to save and return bags that had been used to carry corn for horses. Abandoned Union sand bags were inspected and re-used for Confederate suppliers.
3.  Labor to load/unload cars was to be provided by the shipper, though cotton was not shipped immediately (sometimes being held for months) and was loaded by the station crew or hired hands. Station hands loaded/unloaded mixed freight cars, but not cars with an entire load from one shipper (ie a car of lumber). Station platforms were built at the level of the car floors, so freight was easily wheeled, rolled or carried on.
 
   Every shortage above rests on several factors, but all have in common the lack of manpower. Slaves provided much unskilled labor, but even that pool was limited by the need to build fortifications and to grow crops. The Southern armies were so short of manpower that they did not believe they could forego the loss of mechanics, miners, machinists, and makers of scores of products essential for the railroads. In effect, the country was too big for its population -- if the population of Florida and the Trans-Mississippi had been folded into the main block of states, the South would have had more hands and fewer requirements -- perhaps a change enough to satisfy the labor needs.
 
   The shortage of almost every item required by the railroad "factory" made it impossible for the railroads to provide the level of transportation that the nation and government needed. Solving any one or two shortages would have made little difference. The Confederacy needed a whole range of solutions to be able to fulfill its requirements and no one in the Confederacy had the vision to address all these needs, and even if someone had such a vision early enough to get solutions enacted in time to have the desired effect, no one would have allowed anyone the power and authority to execute that vision. Especially since such a vision was needed for the entire Confederate war effort and economy, not just the railroads. The United States only developed such a full economy-wide vision with the start of World War 2, and that relied greatly on the experience of World War 1.
   Thus, the lack of such a vision and the ability to carry it out should not be pointed out as a weakness of the Confederacy, as though they were at fault for not being able to execute it. Rather, the war was so vast in scope and so rapid (because of the telegraph and the railroad) that old ways could no longer keep up with the demands of the war.
   Whether the Confederacy's accomplishments in the railroad field of war were as good as could be expected or were below par can be debated, but I believe the Confederacy could have done little better than it did, in this field, considering the resources and knowledge the nascent nation had available. Shortages were everywhere and only weak band-aides were available to address them.
 
Related pages
Confederate Rolling Stock Inventory
Confederate Rolling Stock Production
Substituting Food for Cotton

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